VEAM
Cover
headline
Cover
headline Plastic Connector
VRPC Rectangular
Innovative, flexible, light and small
Features & Benefits
VEAM Rectangular Plastic Connector – innovative,
flexible, light and small
With the ever increasing electronic content requirements of modern
systems in Mass Transit, Off Road and Industrial equipment VEAM’s
innovative design team has produced a new connector range to meet
the needs of the 21st Century.
By choosing the VRPC range you can be assured that
you are working with a partner who has over 90 years of
experience of connector design and manufacturing
excellence. These flexible, plastic connectors are 80%
lighter and 30% smaller. The connector is qualified for the
industry compliant NFF 16-101 & NFF 16-102 ratings for
both fire and smoke resistance.
The VRPC range has been designed to meet your needs.
Whether flame retardant, sealing, weight reduction,
flexible contact system, polarization and cable support are
high on your list of requirements, you will find all these
features within the range.
Based on our successful innovations for the mass transit,
off road and industrial markets, VEAM is pushing the boundaries of technology to ensure that our customers can
meet their requirements for the 21st Century.
Our parts do, what we say they will do.
4
Why customers benefit from choosing VEAM‘s
VRPC Series
• Proven contact system
• Industry compliant fire
and smoke resistant
• Space saving
Applications
• Railway
- Wipers, - Shutters, - LCD Displays, - Doors
- Fire Control Units, - Air Conditioning, - Signaling
- Information Systems and Seats
• Off Road
- Cabling, - Lighting
• Industrial
- Lighting systems, - Motorway information systems,
- Traffic management systems, - Security systems,
- Printing machines, - Factory robotics, - Controllers,
- Automatic doors, - Agricultural and pumping equipment
Innovative grommet system
Flexible cable support
The innovative grommet system
means that no filler plugs are
required. Machined contacts are
recommended when using the
grommet system.
The flexible cable support not only
allows for support of the cable but is
also used as a fixing device to the
panel.
4
Snap in system
4
4
• Sealing flexibility
• Field polarization
• Weight reduction
• Mounting flexibility
Snap in system mechanism with an
audible mating connection.
Machined and stamped
contacts
4
Machined, stamped or pcb contacts
that support a wide range of wires
from 0,25 to 2,5 mm2.
Polarization
Withstand
During the assembly process it is
possible to set the polarization by
cutting the same keys on both the
plug and panel connector side.
All contacts in a fully populated
connector can withstand 15 amps
at the same time.
4
Delivering a durable, reliable and innovative
product for rail industrial and off road equipment
Ordering information
Connector layout:
3, 6, 12 contacts
VRPC- 03 P- 67
Contact Arrangement
Layouts
3 Way
6 Way
Contact type
S= Female for plug connector
P= Male for panel connector
Sealing level
20= Not sealed
67= Sealed IP67
3 Way order code
Conn. P/N
Spare parts P/N
Conn. P/N
VRPC-GROMMET-03
VRPC-03S-20
VRPC-03S-67
VRPC-03P-67
VRPC-BODY-03P-67 (*)
Spare parts P/N
VRPC-CLIP
VRPC-GROMMET-03
VRPC-CLIP
6 Way order code
Conn. P/N
Spare parts P/N
Conn. P/N
VRPC-GROMMET-06
VRPC-06S-20
VRPC-06S-67
VRPC-06P-67
VRPC-BODY-06P-67 (*)
Spare parts P/N
VRPC-CLIP
VRPC-GROMMET-06
VRPC-CLIP
12 Way order code
Conn. P/N
Spare parts P/N
Conn. P/N
VRPC-GROMMET-12
VRPC-CLIP
VRPC-12S-20
VRPC-12S-67
VRPC-12P-67
VRPC-BODY-12P-67 (*)
Spare parts P/N
VRPC-GROMMET-12
VRPC-CLIP
Accessories order code
VRPC-CABLE SUPPORT
VRPC-CABLE SUPPORT
12 Way
VEAM Rectangular Plastic Connector – Multiple
configurations for multiple applications
Dimensions
Receptacle, 3 poles
Plug, 3 poles
Receptacle, 6 poles
Plug, 6 poles
Receptacle, 12 poles
Plug, 12 poles
Cable Support
Grommet Retention Clip
Delivering reliable and innovative products for
rail industrial and off road equipment
2
2
1
7
4
6
3
3
5
1. Male Contacts
2. Grommet Retention Clips
3. Grommet
4. Panel Connector Body
5. Front Gasket
6. Plug Connector Body
7. Female Contacts
VRPC Key Product Data Ratings according to NFF61030
ELECTRICAL
Working voltage
380Vac/500Vdc
Contacts size
Creepage distance
12mm min.
Rated current of a pair of contacts
15A
Clearance distance
8mm min.
Contacts resistance
2,5 mOhms max.
3250 Vac
Insulation resistance
5000 MOhms min.
70N
Shock & vibration
EN 61373 Cat. 1 Class A
500 min.
Polarisation
6
Withstand voltage
Cable Range
Ø1,5mm (size 16)
from 0,25 up to 2,5mm2
MECHANICAL
Contact retention force
Mating cycles
ENVIRONMENTAL
Temperature range
-40 +100°C
Salt spray
96 hrs
IP67 EN 60529
Fluid resistance
NF F 61-030
Sealing (cable Diameter)
Ø1,15mm – Ø3,8mm
Contacts
Copper alloy, gold plated
3 way
6 way
12 way
VRPC-xxP-67
7,1g
10,25g
16g
VRPC-xxS-67
7,0g
10,1g
16g
IP rating (mated)
Fire & smoke
Rated I2F2 (NF F 16-101 & NF F 16-102)
MATERIAL
Bodies
Thermoplastic
Gasket and grommet
Silicone rubber
WEIGHTS
Cable support
1,7g
CONTACTS WEIGHT
Machined
Pin
Socket
0,7g
0,45g
VEAM Rectangular Plastic Connector – innovative,
flexible, light and small
Weight
Mounting options
Front panel
Rear panel
On the panel
Connector type
3 Contacts
6 Contacts
12 Contacts
Receptacle -20
5.8 gr.
8.1 gr.
12.0 gr.
Plug -20
5.3 gr.
8.5 gr.
13.8 gr.
Receptacle -67
7.3 gr.
10.6 gr.
16.2 gr.
Plug -67
6.6 gr.
10.5 gr.
17.2 gr.
Cable support
1.1 gr.
Contacts are not included.
15.5
D
D
ØD
Fig.
12
4.2 / M4
1
6 ways
21
23
15
4.2 / M4
1
12 ways
33
23
-
4.2 / M4
2
12.5
C
23
7
B
15
A
A
3 ways
A
6
Layout
B
Dashed geometries and dimensions are necessary only for rear panel mounting
Panel thickness from 1.5 up to 3mm
26
B
26
3 & 6 way
12 way
Polarization
The intergrated pins on the connector housing provide
different mating polarizations to prevent cross mating.
4
1 2 3
4 3 2
1
During the assembly process you can customize the
polarization by cutting the appropriate pins on both the
plug and panel connector. The cutting operation can be
performed using scissors or a blade.
A
RECEPTACLE
Polarisation
Pin Number
Cut / Uncut
1
2
3
4
PLUG
Cut / Uncut
Pin Number
Polarisation
1
2
•3
•4
RECEPTACLE
Polarisation
Pin Number
Cut / Uncut
1
2
3
4
PLUG
Cut / Uncut
Pin Number
Polarisation
•1
2
3
•4
•
removed (cutted) pins
A
D
D
Polarisation
Pin Number
Cut / Uncut
B
C
1
2
3
4
Polarisation
Pin Number
Cut / Uncut
1
2
3
4
•1
•2
3
4
Cut / Uncut
Pin Number
Polarisation
1
•2
•3
4
Polarisation
Pin Number
Cut / Uncut
1
2
3
4
Polarisation
Pin Number
Cut / Uncut
1
2
3
4
Cut / Uncut
Pin Number
Polarisation
1
•2
3
•4
•1
2
•3
4
Cut / Uncut
Pin Number
Polarisation
B
E
E
)
(2X
C
Panel cut out
Cut / Uncut
Pin Number
Polarisation
C
F
F
Delivering reliable and innovative products for
rail industrial and off road equipment
Contact data ratings
T2P
• Two piece formed (stamped) contact
• For up to 200 mating cycles
• Full support tooling available
Contact Type
Standard Crimp
High Conductivity Crimp
T3P
• Three piece machined contact
• For up to 500 mating cycles
• Full support tooling available
Machined Crimp
Solder Cup
Flow Solder (PCB)
TECHNICAL AND PERFORMANCE DATA
Supported wire sizes
Current rating
Mechanical endurance
Body material
Retention spring material
AWG 14 to 26
AWG 14 to 26
AWG 14 to 26
AWG 14 to 26
-
13 A
16 A
15 A
13 A
Up to 30 A
Up to 200 insertions
Up to 200 insertions
Up to 500 insertions
Up to 500 insertions
Up to 500 insertions
Brass
Copper Alloy
Brass
Brass
Brass
Stainless Steel
Stainless Steel
Beryllium Copper
Beryllium Copper
Beryllium Copper
PLATING AVAILABILITy
Tin
Gold
Yes
Yes
Yes
Yes
Yes
0,75 µm
0,75 µm
0,4 µm (pin)
0,4 µm (pin)
0,4 µm (pin)
0,75 µm (socket)
0,75 µm (socket)
0,75 µm (socket)
CONNECTOR/CONTACT CAPABILITy
VRPC
Snap Together Rectangular,
Yes
Yes
Yes
Yes
Slimline (TST) and
Yes
pre-installed in
Flame Retardant (TFR)
connectors
Multiway (TM)
Yes
Yes
Yes
Yes
Yes
Ringlock (TR)
Yes
Yes
Yes
Yes
Yes
Neptune (TN)
Yes
Yes
Yes
Yes
Yes
Neptune Metal (TNM)
Yes
Yes
Yes
Yes
–
–
–
–
–
High Voltage (THV)
VEAM Rectangular Plastic Connector –
Stamped Contact Information
Formed (Stamped) Crimp Contacts —
Standard Brass Material
•
•
•
•
•
•
•
Socket
13 A current rating.
Three plating styles available.
Separate retention spring.
Up to 200 mating cycles.
Wide range of wire sizes.
Full support tooling available.
Two part design.
Size 14 to 16 AWG,
No Insulation Grip
Size 16 to 26 AWG,
Insulation Grip
Part Number
Pack (100)
Wire Range
mm2
Wire
Size
0,14 - 0,25 26-24 AWG
Contact
Pin
Tin Plating
Pin
Gold Flash
Part Number
reeled (3000)
1mm (40 µ in.)
Gold Plating
Tin Plating
Gold Flash
1 mm (40 µ in.)
Gold Plating
Insulation
Diameter
Strip Length
192990-0020 192990-0080
192900-0448
192990-2510 192990-2650
192900-0406 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009)
0,14 - 0,25 26-24 AWG Socket 192990-0030 192990-0090
192900-0452
192990-2550 192990-2690
192900-0410 0,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009)
0,32 - 0,50 22-20 AWG
192990-0040 192922-1460
192900-0447
192990-2500 192990-2640
192900-0405 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009)
0,32 - 0,50 22-20 AWG Socket 192990-0050 192922-1470
192900-0451
192990-2540 192990-2680
192900-0409 1,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009)
0,75 - 1,50 18-16 AWG
Pin
192990-0060 192990-0100
192900-0446
192990-2490 192990-2630
192900-0404 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009)
0,75 - 1,50 18-16 AWG Socket 192990-0070 192990-0110
Pin
192900-0450
192990-2530 192990-2670
192900-0408 2,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009)
1,50 - 2,50 16-14 AWG
192990-1240 192990-1220
192900-0445
192990-2480 192990-2620
192900-0403 Without insulation support 5,60 (.220)±0,25(.009)
1,50 - 2,50 16-14 AWG Socket 192990-1250 192990-1230
192900-0449
192990-2520 192990-2660
192900-0407 Without insulation support 5,60 (.220)±0,25(.009)
Pin
Formed (Stamped) Crimp Contacts —
High Conductivity Material
• 16 A current rating.
• Recommended for elevated
temperatures.
• High conductivity copper alloy with
tin plating.
• For use with standard crimp tooling.
• Two part design.
• Up to 200 mating cylces.
Socket
Size 14 to 16 AWG,
No Insulation Grip
Size 16 to 26 AWG,
Insulation Grip
Part Number
Pack (100)
Wire Range mm2
Pin
Part Number
reeled (3000)
Wire Size
Contact
Tin Plating
Tin Plating
Insulation Diameter
Strip Length
0,14 - 0,25
26-24 AWG
Pin
192900-0122
192900-0120
0,89 (.035) - 1,58 (.062)
3,95 (.155)±0,25 (.009)
0,14 - 0,25
26-24 AWG
Socket
192900-0123
192900-0121
0,89 (.035) - 1,58 (.062)
3,95 (.155)±0,25 (.009)
0,32 - 0,50
22-20 AWG
Pin
192900-0126
192900-0124
1,17 (.046) - 2,08 (.081)
3,95 (.155)±0,25 (.009)
0,32 - 0,50
22-20 AWG
Socket
192900-0127
192900-0125
1,17 (.046) - 2,08 (.081)
3,95 (.155)±0,25 (.009)
0,75 - 1,50
18-16 AWG
Pin
192900-0002
192900-0000
2,00 (.078) - 2,70 (.106)
3,95 (.155)±0,25 (.009)
0,75 - 1,50
18-16 AWG
Socket
192900-0003
192900-0001
2,00 (.078) - 2,70 (.106)
3,95 (.155)±0,25 (.009)
1,50 - 2,50
16-14 AWG
Pin
192900-0005
192900-0004
Without insulation support
5,60 (.220)±0,25 (.009)
1,50 - 2,50
16-14 AWG
Socket
192900-0007
192900-0006
Without insulation support
5,60 (.220)±0,25 (.009)
VEAM Rectangular Plastic Connector –
Machined Contact Information
Machined
Crimp Contacts
•
•
•
•
•
Socket
15 A current rating.
Separate contact and retention spring.
Up to 500 mating cycles.
Variety of plating options.
Full support tooling available.
Pin
Size 16 AWG,
No Insulation Grip
Size 20 to 26 AWG,
Insulation Grip
Part Number Pack (100)
Wire Range mm2
Wire Size
Contact
Gold Plating(X)
Gold Plating(Y)
Tin Plating
Insulation Diameter
Strip Length
Color Band
0,08 - 0,23
26 AWG
Pin
192991-0101
192991-0100
192991-0102
0,90 (.035) - 1,40 (.055)
5,08 (.200)±0,25 (.009)
Black
0,08 - 0,23
26 AWG
Socket
192991-0054
192991-0042
192991-0048
0,90 (.035) - 1,40 (.055)
5,08 (.200)±0,25 (.009)
Black
0,20 - 0,24
24 AWG
Pin
192991-0093
192991-0092
192991-0094
1,05 (.041) - 1,60 (.062)
5,08 (.200)±0,25 (.009)
Blue
0,20 - 0,24
24 AWG
Socket
192991-0055
192991-0043
192991-0049
1,05 (.041) - 1,60 (.062)
5,08 (.200)±0,25 (.009)
Blue
0,25 - 0,50
22 AWG
Pin
192991-0097
192991-0096
192991-0098
1,60 (.062) - 2,15 (.084)
5,08 (.200)±0,25 (.009)
Red
0,25 - 0,50
22 AWG
Socket
192991-0056
192991-0044
192991-0050
1,60 (.062) - 2,15 (.084)
5,08 (.200)±0,25 (.009)
Red
0,44 - 0,64
20 AWG
Pin
192991-0089
192991-0088
192991-0090
1,60 (.062) - 2,10 (.082)
5,08 (.200)±0,25 (.009)
Green
0,44 - 0,64
20 AWG
Socket
192991-0058
192991-0046
192991-0052
1,60 (.062) - 2,10 (.082)
5,08 (.200)±0,25 (.009)
Green
0,60 - 1,51
16 AWG
Pin
192991-0085
192991-0084
192991-0086
Without insulation support
7,11 (.279)±0,25 (.009)
Black
0,60 - 1,51
16 AWG
Socket
192991-0059
192991-0047
192991-0053
Without insulation support
7,11 (.279)±0,25 (.009)
Black
0,60 - 1,51
16 AWG
Pin
192991-0085
192991-0084
192991-0086
Without insulation support
7,11 (.279)±0,25 (.009)
Black
0,60 - 1,51
16 AWG
Socket
192991-0059
192991-0047
192991-0053
Without insulation support
7,11 (.279)±0,25 (.009)
Black
2.50
14 AWG
Pin
121587-0021
-
-
No insulation support
7,11 (.279)±0,25 (.009)
-
2.50
14 AWG
Socket
121587-0039
-
-
No insulation support
7,11 (.279)±0,25 (.009)
-
(Y) Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.). (X) Gold plating Pin & Socket: 3 µ m (120 µ in.).
Dimensions shown in mm (inch). Specifications and dimensions subject to change.
VEAM Rectangular Plastic Connector –
Application Tooling Information
Hand Tools
for Formed (Stamped) contacts
Hand Tools
for Machined and Coaxial Contacts
Ratcheted Hand Tool
A range of single action, factory calibrated tools are
available to support the stamped contacts and 30 A power
contacts.
Signal Contact
Power Contact
Part Number
14-16 AWG
16-18 AWG
20-22, 24-26 AWG
N/A
N/A
N/A
121586-5238
121586-5237
121586-5236
This is a ratcheted, four indent crimp tool that is fully
adjustable.
They crimp all sizes of machined and coaxial contacts.
Description
Hand Tool Part Number
Locator
Machined Crimp*
995-0001-585
192990-7600
(Calibrated)1
Nomenclature: TH-Trident
* M22520-1-01
1
Extraction Tools
Contacts can readily be removed from the housings using
an extraction tool. The tool is placed over the contact and
the sleeve rotated slightly as it is pushed home to release
the spring. Light pressure on the knob then ejects the
contact from the rear of the housing.
Part Number
For Signal Contact
192922-1450
Tooling & Handling: Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no
sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and
damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged.
Delivering a durable, reliable and innovative
product for rail industrial and off road equipment
Mini Applicators
(for Stamped Contacts)
Mini Applicators are interchangeable modules that will fit
into many standard crimping machines. They are available
for all sizes of stamped signal and power contacts.
AWG Size
Contact Description
Part Number
14-16
Trident Signal
121586-5240
16-18
Trident Signal
121586-5217
20-26
Trident Signal
121586-5239
12-14
Trident 30 A Power
*
14-16
Trident 30 A Power
*
18-20
Trident 30 A Power
*
* For details please consult the factory
Testing Gauge
(for Stamped Contacts)
The testing gauge will be helpful to check whether a crimp
is ok or not.
The contact should be inserted into the test fixture without
scratching the test hole (diameter 3.3 mm).
Part Number
Testing Gauge
Pneumatic Table Crimp Tool
(for Machined Contacts)
Semi-Automated Crimp Machine HACS-5
(for Machined Contacts)
317-8675-133
This Hand Crimp Tool fully meets the requirements of
specification MIL-C-22520. The tool produces eight-indent
crimp terminations of excellent quality. Together with the
bench mount BM-2 and the food pedal WA-10 it becomes
an installed tool facilitating the work: The Hands of the
operator are free to insert the contact and the wire and to
remove the terminated contact.
Nomenclature
Description
Part Number
AWG
WA27F-CE
Pneumatic Crimp Tool
121586-5067
12-20
WA22F-CE
Pneumatic Crimp Tool
121586-5070
20-32
BM-2
Bench Mount
121586-5068
WA10
Foot Pedal
121586-5069
With the semi-automated crimp machine HACS-5 machined
contacts are terminated fast and reliably. 20 to 25 crimp
terminations per minute can be achieved. The user has the
choice between automatic and manual operation.
Nomenclature
Description
Part Number
HACS-5
Semi-Automated Crimp Machine
120090-0118
Electrical Data
Protection Class: IP51
Electrical Power: 240 V ac, 50 Hz
Tooling & Handling: Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no
sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and
damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged.
Visit our website at
www.ittcannon.com
Interconnect Solutions
Cannon, VEAM,
BIW Connector Systems
Global Design &
Manufacturing
Customer Support
North America
Europe & Middle East
MEXICO - Cannon, VEAM
Av.Libre Comercio s/n
entre Calzada Industrial
Nuevo Nogales y Calzada del Raquet Club,
Parque Industrial Nuevo Nogales
84093 Nogales, Sonora
phone: +52.631.3110050
fax:
+52.631.3110060
FRANCE - Cannon, VEAM
15, Boulevard Robert Thiboust
77700 Serris
phone: +33.1.60.04.93.93
fax:
+33.1.60.04.93.90
USA - Cannon
666 East Dyer Road
Santa Ana, CA 92705
toll free: +1.800.854.3028
phone: +1.714.557.4700
fax:
+1.714.628.2142
USA - BIW Connector Systems
500 Tesconi Circle
Santa Rosa, CA 95401
phone: +1.707.523.2300
fax:
+1.707.523.3567
USA - VEAM
100 New Wood Road
Watertown, CT 06795
phone: +1.860.274.9681
fax:
+1.860.274.4963
GERMANY - Cannon, VEAM
ITT Cannon GmbH
Cannonstrasse 1
71384 Weinstadt
phone: +49.7151.699.0
fax:
+49.7151.699.217
ITALY - Cannon, VEAM
Corso Europa 41/43
20020 Lainate (MI)
phone: +39.02938721
fax:
+39.0293872300
LEBANON - BIW Connector Systems
P.O. Box 199
Jounieh
Lebanon
phone: +961.9.911.560
fax:
+961.9.912.126
UK - Cannon, VEAM
Jays Close, Viables Estate
Basingstoke
RG22 4BA
phone: +44.1256.311200
fax:
+44.1256.323356
Asia
CHINA - Cannon, VEAM
Tuopandun Industrial Area,
Jinda Cheng, Xiner Village, Shajing Town,
Baoan District, Shenzhen City,
Guangdong Province, 518125
phone: +86.755.2726.7238
fax:
+86.755.2726.7515
HONG KONG - Cannon, VEAM
Units 2405-6, 24/F, ING Tower
308 Des Voeux Road Central
Hong Kong
phone: +852.2732.2720
fax:
+852.2732.2919
INDIA - Cannon, VEAM
ITT Corporation India Pvt. Ltd.
Money Chamber, Unit No. 202
#6, KH Road
Bangalore 560027
phone: +91.80.41465632
fax:
+91.80.41465631
JAPAN - Cannon, VEAM
5-11-3 Hibarigaoka, Zama-shi
Kanagawa 252-0003
phone: +81.462.57.2010
fax:
+81.462.57.1680
SINGAPORE - Cannon, VEAM
10 Jalan Kilang #06-01
159410 Singapore
phone: +65.62763693 ext 232
fax:
+65.62763685
The “ITT Engineered Blocks“ symbol, “Engineered for life”, “ITT”, “Cannon“, “Veam“ and
“BIW Connector Systems“ are registered trademarks of ITT Corporation. Specification and other data
are based on information available at the time of printing, and are subject to change without notice.
© 2012 ITT Corporation
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